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Loadpin-Calculator

To create customized loadpins.

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Batarow Sensorik GmbH
Pappelweg 16
18276 Lüssow OT Karow
Germany

Fon:
+49(0)3843/855555
Web:
www.batarow.com
Mail:
This email address is being protected from spambots. You need JavaScript enabled to view it.
Mounting situation:

cnc-milling-loadpin
mb239-loadpin-cnc
 

Analogue


System interface:  Integrated amplifier with analogue interface
SPS
 
mb239-loadpin-cnc
siemens-sps-logo
 

1mV/V
 


 
Target:

In order to allow a tool breakage detection, tool optimization and speed optimization a sensor system is essential. A perfect physical value to get information about the state of the machine is the force.

Previous solutions:

In the past, often been hydraulic pressure and electrical voltage used as an indicator of the current state of the maschine. These downstream physical quantities are often fragile for disturbances such as wear and friction.

Retrofitted with loadpin:

The subsequent use of force sensors is not always easy. Existing constructions which are otimized in many years, are not easily fitted with a force sensor system. Loadpin provide an easy way to integrate tool breakage detection and tool optimization into existing systems. There for a given an existing torque arm and its lock is provided with a loadpin.

Advantages:
  1. High natural frequency by stiffness of the measuring loadpin
  2. Possibility of the tool and feed rate optimization
  3. Direct process factor monitoring
  4. Retrofit tool monitoring and tool breakage protection
Alternative loadpins:


 

Digital


System interface:  External amplifier with Can-Bus interface

Notebook
 
mb239-loadpin-cnc
gsv-2asd-messverstaerker-gabelstapler
notebook-messung-kraftmessbolzen
 

1mV/V

RS232  to USB-Converter
 

Target:

In order to allow a tool breakage detection, tool optimization and speed optimization a sensor system is essential. A perfect physical value to get information about the state of the machine is the force.

Previous solutions:

In the past, often been hydraulic pressure and electrical voltage used as an indicator of the current state of the maschine. These downstream physical quantities are often fragile for disturbances such as wear and friction.

Retrofitted with loadpin:

The subsequent use of force sensors is not always easy. Existing constructions which are otimized in many years, are not easily fitted with a force sensor system. Loadpin provide an easy way to integrate tool breakage detection and tool optimization into existing systems. There for a given an existing torque arm and its lock is provided with a loadpin.

Advantages:
  1. High natural frequency by stiffness of the measuring loadpin
  2. Possibility of the tool and feed rate optimization
  3. Direct process factor monitoring
  4. Retrofit tool monitoring and tool breakage protection
Alternative loadpins: